ETA logo ETA Elektroteknik SINCE 1972 TR
INDUSTRIAL AUTOMATION · CONTROL PANELS · COMMISSIONING

From control panels to software, survey to commissioning — automation under one roof.

Since 1972 we have built the electrical and automation backbone of production lines for the rubber and tyre, automotive supplier and machine building industries.

Discuss your project See our projects
ASSY LINE 1 · TARGET / ACTUAL254/ 252ST 010ST 040ST 070
1972 Founded — over 50 years of experience
50+ years In the rubber and tyre industry
20+ years In the automotive industry
6 Industries served
Hundreds Of projects delivered
SERVICES

Every stage of an automation project, one team.

The team that designs the system also builds the panels, writes the software and commissions it on site. Responsibility never changes hands.

=01

Engineering and project management

Electrical design, component selection, scheduling and a single point of contact throughout.

=02

Electrical control panel manufacturing

Power, control and MCC panels built and tested in our own workshop, then installed on site.

=03

Software and programming

PLC, HMI and SCADA software; servo and motion control, weighing and recipe systems.

=04

Commissioning

On-site testing, tuning and production start-up; operator training and documentation handover.

=05

Field service and support

Breakdown response, revisions and modernisation of existing lines.

HOW WE WORK

Eight steps from survey to commissioning

  1. 01 Survey We assess your needs and the current setup on site, together.
  2. 02 Quotation Scope, schedule and price, clearly stated.
  3. 03 Order Timeline and milestones are agreed.
  4. 04 Engineering Electrical design and software architecture.
  5. 05 Manufacturing Panel building and workshop testing.
  6. 06 Programming and software Development of PLC, HMI and SCADA software.
  7. 07 Installation On-site installation and wiring.
  8. 08 Commissioning Testing, training and handover to production.
RUBBER AND TYRE

Rubber dosing system automation: from weighing to the Banbury, from the Banbury to tyre building machines

For more than 50 years we have automated compound preparation in tyre and rubber plants. From weighing stations to mixer control, from recipes to reporting, we deliver the panels, PLCs and software.

Banbury mixer line: feed conveyor, mixer and operator control desk Banbury SCADA mixer monitoring and settings screen
BANBURY AUTOMATION · SCADA

Banbury Mixer Automation and SCADA Systems

  • Monitoring and trending of batch temperature, energy, mixer current, ram pressure and position
  • Step-based recipes: 20 steps per work order, more than 20 parameters per step
  • Carbon black, oil, filler and polymer weighing synchronised with the mixer
  • MRP work orders loaded straight to the machine; downtime and alarm logging
  • Rockwell FactoryTalk View SESCADA
  • Siemens, Allen-Bradley, MitsubishiPLC
Chemical weighing line: two rows of stainless hoppers, signal towers and a rail-mounted weighing cart Multi-pan chemical weighing station with rotary table
CHEMICAL WEIGHING

Automatic chemical weighing stations

  • Multi-pan weighing on a rotary table; tolerance checks in the PLC
  • Material verification by barcode or RFID: the hopper lid stays shut for the wrong material
  • A barcode label for every batch, lot-level traceability
  • Recipes, work orders and stock in one application on SQL Server
  • Siemens, Allen-Bradley, MitsubishiPLC
  • Chemical weighing systemRekor Kauçuk · 2015
Inside an automatic oil weighing cabin: stainless hopper, weighing pan and operator panel Rear of the oil weighing cabin: open ETA control panel, PLC and weighing indicator
OIL WEIGHING

Automatic oil weighing cabins

  • Automatic dosing of process oils in multi-inlet cabins
  • Precise load-cell weighing with pump and valve control
  • Temperature-controlled, precise and safe weighing
  • Driven by the Banbury recipe: which step, which tank, how much
  • Panels, software and commissioning from one supplier
  • Siemens, Allen-Bradley, MitsubishiPLC
  • Automatic oil weighing cabinOrmaksan
OTHER RUBBER AND TYRE SOLUTIONS
  • Automatic carbon black weighing system
  • Batch-off automation
  • Extruder and calender control systems
  • Tyre building machine automation
  • Truck weighing and yard loading software
  • Explosion-proof (Ex) field installations
OTHER INDUSTRIES
  • Automotive OEMs and suppliers
  • Machine building
  • Water treatment and mining
  • Dairy and food
  • Tower cranes
PROJECTS

Selected projects from automotive production lines

For more than 20 years we have designed, built and commissioned test, filling, assembly and handling equipment for automotive OEMs and their suppliers.

3D design of the PHEV Loader Process line PHEV Loader Process equipment on site
HYBRID VEHICLES · LOADING AND ASSEMBLY

Phev Loader Process

TMMT · 2022

Manufacture and installation of the battery loading and assembly line for the Toyota C-HR PHEV.

  • Loader conveyors and lifter
  • Unloader conveyors and lifter
  • Turntable loader
  • Battery loading cart with lifter
Mitsubishi PLC and HMICONTROL SYSTEM
Seat inspection line, test stations Site work on the seat inspection line
SEAT ASSEMBLY · INSPECTION LINE

Seat Assembly Inspection Line Modernization

Boshoku · 2019

The inspection line was completely renewed. Every process is controlled through SCADA, with logging and reporting against the specification.

  • All seat trays replaced
  • Electrical and operator panels replaced
  • Every station visualised on HMI screens
  • Seats tracked end to end along the line with RFID
Mitsubishi PLC and MAPS SCADACONTROL SYSTEM
LLC filling equipment and control panel LLC filling equipment during commissioning on site
FILLING EQUIPMENT · COMMISSIONING

LLC Filling Equipment Manufacturing and Commissioning

TMMT · 2014–2017

Manufacture and installation of backup LLC filling equipment for a Toyota assembly line.

  • Leak test of the vehicle circuit before filling
  • High vacuum and filling capacity
Mitsubishi PLCCONTROL SYSTEM
MORE PROJECTS
  • Engine & Transmission EfectorsTMMCZ · 2022
  • Inverter Shuter EquipmentTMMT · 2022
  • TPMS SystemTMMCZ · 2021
  • Spoiler Hangers & Paintshop JigsFarplas Romania · 2021
  • FR. LWR Arm No1 Tigh. Eqt.TMMCZ · 2021
  • Intercooler Subline Prep. TableMobis · 2021
  • Vision Lifter Servo UpgradeMobis · 2020
  • Cmc Prep TableTMMCZ · 2020
  • Tube Bending Robot Feeding EquipmentTMMT · 2019
  • VPI Line LCA Test EquipmentTMMT · 2018
  • Coil Spring EquipmentTMMT · 2018
  • Fuel Tank Leak Test EquipmentTMMT · 2017
  • Camber Setting EquipmentTMMT · 2016
  • Tire Preparation Equipment ManufacturingAndroid · 2016
  • Actuator, Brake Pedal, PSU Tables ManufacturingTMMF · 2011
  • 850L Drive Plate Equipment ManufacturingTMMF · 2010
  • Andon SystemsTMMT
SOME OF OUR CUSTOMERS AUTOMOTIVE
TMMT TMMCZ TMMF Android Mobis Boshoku Otokar Ak-Pres Başak Traktör
RUBBER AND TYRE
Goodyear DRC Kauçuk Ormaksan Pirelli Rekor Kauçuk Vil Kauçuk Pa-flex Kolsan Özka Lastik
OTHER INDUSTRIES
Birlik Endüstri Rockwell FGI TGM

…and many other companies in Türkiye and abroad.

The shared ETA and EMT building in Erenler ABOUT US

Half a century of engineering experience

ETA Elektroteknik was founded in Sakarya, Türkiye, in 1972. Today, with an experienced team and our own workshop, we deliver production machinery and process automation projects across many industries, above all tyre and rubber, plastics, food, automotive and mining.

Our priority is to deliver on time without compromising on quality, and to stand behind every system we commission for years to come.

Let’s talk about your project.

We come to your site for the survey. A short call is all it takes to start.

+90 264 275 75 06 info@etatek.com